Automatic Cable Tray Decoiler Punching And Cold Bending Production Line Model DPC2050
Product Introduction:
Automatic cable tray decoiler, punching and cold bending production line can achieve the original single sheet of multi-process, uninterrupted production, set uncoiling, levelling, punching, forming, shearing in one continuous production, so that the product appearance standard, punching consistent installation is easy. The production line has high production speed, on-line punching and continuous moulding production, easy to operate and use less labour.
Product Parameters:
| Raw material |
Q235 Cold-rolled sheet |
| Suitable steel coil outer diameter |
Ф1200 mm |
| Suitable steel coil inner diameter |
Ф508mm |
| Raw material width |
＜1050mm |
| Raw material thickness |
1~3mm |
| Single steel coil weight |
≤7000 kg |
| Cable tray size |
width 100~500；height:50~200 |
| Effective working speed |
3~10m/min |
Production process
Decoilre-leveler-material loop—servo feeder—multi-station puncher (cutting)--main roll former—final profile output
Main components
Decoiler 1 set
Decoiler: The machine is in single-head mode (single support, four-link tension structure, tension force comes from hydraulic cylinder, adjustment is fast and reliable. The uncoiler is an automatic uncoiler with a pneumatic pressing device. After being installed on the material shaft of the uncoiler, the material shaft of the uncoiler is automatically rotated during the actual operation of the entire line. The working speed of the uncoiler can be adjusted according to the operating conditions of the entire line. To ensure the safety of the actual operation of the uncoiler, the uncoiler is equipped with Pneumatic brake device.
The decoiler also contains 4 baffles to prevent the coil from loosening during the uncoiler.
Parameter:
| Suitable steel coil inner diameter |
Ф508mm |
| Suitable steel coil outer diameter |
Ф1200mm |
| Suitable weight of decoiler and coil car |
max 7000kg |
Note: The loading trolley can be optional
Leveler machine 1 set
It adopts 7 rollers for leveling, 2 pairs of lead rollers, feed rollers pneumatic clamping, frequency conversion speed regulation, switch control.
| Max working speed |
20m/min |
| Suitable steel coil width |
max 1050mm |
| Suitable steel coil thickness |
1~3mm |
| Motor power |
≈7.5Kw (Subject to final design) |
Material loop 1 set
Application: Used to buffer the speed mismatch between the leveling machine and the punching machine, and correct the deviation; ensure the balance between the two in the running speed, so that the whole line runs smoothly and completely.
Structure: The storage device is composed of two parts: an arc roller and a supporting device. There are 2 sets of arc rollers, which are placed on both sides of the storage bin. They are composed of an arc frame and a set of flexible rollers. The surface of the roller is plated with hard chrome.
Photoelectric switches are respectively installed at both ends of the storage pit to control the input of the plates in the silo, to ensure the level control between the uncoiling leveler and the punching machine, and finally realize the difference between the two The speed is balanced.
Servo feeder - 1 set
Application: Feed the sheet material according to the actual step length required for punching. Multiple groups of feeding parameters can be set at one time, which is convenient and quick. The feeding accuracy is accurate without accumulated error.
Structure: Consists of frame, compression system, and servo drive system
| Max. feeding speed |
30m/min |
| Max. feeding width |
≤1050mm |
| Allowed feeding thickness |
≤3mm |
| Feeding accuracy |
±0.5mm/each step |
| Servo motor brand |
Yaskawa, Japan |
| Servo motor power |
about 5.5 kW (subject to the final design) |
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Automatic Cable Tray Decoiler Punching And Cold Bending Production Line Model DPC2050 Images
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